Brake Pads Powder Coating Line
Infrared Heating: Energy-Saving & Cycle-Shortering
Fu Chun Jiang Innov Brake Pads Machines equips its Brake Pads Powder Coating Line with advanced infrared heating technology, which outperforms traditional electric heating systems under the same power input.
Instead of conventional conduction heating tunnels, the line adopts specialized short and medium-wave infrared radiation, achieving 30% to 50% energy conservation.
It features rapid temperature rise, reaching 200℃ from ambient temperature in only 4 to 5 minutes—far faster than the 40–60 minutes required by traditional systems—effectively reducing production cycles and boosting throughput.
Space-Saving Design with Enhanced Cooling Efficiency
Infrared wave heating focuses exclusively on the brake pad surface, minimizing internal heat loss and significantly shortening the overall length of the heating tunnel.
This compact design is ideal for manufacturing facilities with limited floor space, addressing a common challenge in brake pad production.
Surface-targeted heating also reduces cooling time and power consumption in the cooling tunnel, optimizing both heating and cooling processes for better overall efficiency.
Precision Powder Coating for Consistent Quality
The powder coating system serves as the core of the entire production line, responsible for precise initial powder application on brake pad surfaces.
Advanced spraying technology ensures uniform, consistent coating coverage, even for brake pads of varying sizes and shapes.
Strict control over powder dosage across the entire brake pad surface is maintained—critical for ensuring product quality and durability, aligned with the high standards of Fu Chun Jiang Innov Brake Pads Machines.
Seamless Transition System for Uninterrupted Production
The transition section connects different processing stages, enabling smooth transfer of brake pads between processes and minimizing production interruptions.
Its refined structure ensures safe and efficient transportation while protecting the integrity of the powder coating, preventing damage or unevenness before subsequent processing.
Electrostatic Coating: Strong Adhesion & Automation
The line is equipped with a built-in high-voltage automatic electrostatic powder coating device, which uses electrostatic force to firmly adhere powder particles to brake pad surfaces.
This design guarantees long-lasting coating adhesion, while automated operation reduces manual intervention, improving both process efficiency and coating accuracy.
Powder Recycling: Waste Reduction & Cost Control
A pulse-type powder recovery device collects excess unapplied powder, which is then recycled through a closed-loop system to minimize waste.
This recycling process lowers the cost of new powder procurement and maintains powder quality for repeated use, supporting sustainable manufacturing practices.
Cooling & Discharging: Streamlined Post-Coating Workflow
After powder coating heating and curing, the cooling tunnel quickly cools brake pads to a handleable temperature, leveraging the surface-heating advantage of infrared technology to shorten cooling time.
Cooled brake pads are discharged through a dedicated area, ready for subsequent inspection or packaging without unnecessary delays.
Electrical Control System: Stable Operation & Energy Optimization
The electrical control system manages power supply to all line components, ensuring each part receives the correct power input at the right time for stable and reliable operation.
It monitors energy consumption in real time, allowing for easy adjustments to further enhance energy efficiency—consistent with Fu Chun Jiang Innov Brake Pads Machines’ focus on cost-effective and sustainable manufacturing solutions.