Brake Pads Combined Grinding Machine
Integrated One-Step Processing: Minimize Downtime, Maximize Throughput
The Brake Pads Combined Grinding Machine from Fu Chun Jiang Innov Brake Pads Machines revolutionizes brake pad production by consolidating four essential manufacturing processes into a single, space-saving system.
This all-in-one design eliminates the inefficiencies of traditional split production lines, doing away with redundant material transfers that cause costly downtime.
Key integrated processes cover slotting, coarse grinding, fine grinding, and dust cleaning, ensuring seamless workflow continuity.
It boosts production efficiency substantially while maintaining consistent processing precision, fully complying with the stringent quality demands of modern brake pad manufacturing.
Specialized Grinding Modules: Engineered for Optimal Brake Pad Performance
Three dedicated grinding units are customized for distinct processing stages, guaranteeing that the final brake pads meet the highest performance standards in the industry.
Rough Surface Grinding Unit: Equipped with an 11.25 Kw motor-driven vertical spindle, it enables rapid, uniform material removal to achieve the required preliminary thickness efficiently.
Slot Grinding Unit: Features a 7.5 Kw horizontal spindle, specialized in precise slot forming with accurate depth and width—critical for enhancing braking efficiency and heat dissipation.
Fine Surface Grinding Unit: Boasts a 7.5 Kw vertical spindle for a smooth surface finish, essential for superior braking performance; all spindles operate at 2,950 RPM to balance speed and precision.
Stable Traveling Mechanism: Adjustable for Continuous Production
Designed for reliability and flexibility, the traveling mechanism adapts seamlessly to diverse processing needs, embodying Fu Chun Jiang Innov Brake Pads Machines’ focus on practical manufacturing solutions.
Adjustable feeding speed (0–4.2 m/min) allows optimization for each stage—higher speeds for coarse grinding (efficiency-focused) and lower speeds for fine grinding (precision-prioritized).
Powered by a durable induction motor and 1.5 Kw geared motor, it ensures stable power output and long-term trouble-free operation.
Magnet rail design secures brake pads firmly during movement to prevent displacement, while the roller chain feeding system handles heavy loads and continuous operation effortlessly.
Automated Auxiliary Modules: Reduce Labor, Streamline Workflows
Integrated auxiliary components minimize manual intervention, further enhancing overall production efficiency for seamless manufacturing.
Automated Loading System Adjusting Device: Quickly adapts to different brake pad sizes and types, reducing setup time and increasing throughput.
Brush Cleaning Unit: Driven by a 180 W induction motor, it effectively removes grinding debris and dust; adjustable height ratio (1:6) ensures thorough cleaning across various brake pad specifications, maintaining a safe work environment.
Turnover Device: Ensure Uniform Surface Processing
Features a division degree of 90rad×4, enabling 90-degree incremental rotation of brake pads during processing.
Guarantees uniform grinding across all brake pad surfaces, meeting the strict performance and quality requirements of automotive brake systems—reflecting the brand’s commitment to precision engineering.