Brake Pads Back Plates Gluing Machine
Integrated Core Components & Streamlined Semi-Automatic Operation
The machine integrates key functional components, including a professional glue spraying chamber, precision conveyor mechanism, touch screen control system, and stable pneumatic system.
All components are strictly selected to meet the high-quality manufacturing standards of Fu Chun Jiang Innov Brake Pads Machines, ensuring long-term stable operation.
Semi-automatic operation optimizes workflow efficiency: operators only need to place steel back plates on customized glue spraying jigs, which are then automatically conveyed to the gluing station for precise spraying—no manual intervention is required in the core gluing process.
After gluing, workpieces are smoothly transferred to the connected oven for integrated drying and cooling, forming a continuous production cycle that boosts overall productivity.
High-Precision Glue Spraying System Performance
Conveyor speed supports stepless adjustment within 0.1-8m/s, controlled by a high-performance motor and frequency converter, enabling flexible adaptation to different production rhythms and product specifications.
Gun movement is driven by a DC servo motor, with adjustable speed (0.1-80000mm/s) and stroke (0-700mm), perfectly matching the gluing requirements of brake pad back plates of various sizes.
A glue collection tray at the bottom of the spray chamber recycles excess glue; after professional dilution, analysis and filtration, the recycled glue can be reused, effectively reducing material waste and production costs.
Equipped with an integral water chamber (split-type optional) with a width of approximately 1000mm; the spray gun pump features digital display and adjustable functions, achieving precise control of glue thickness between 0.05mm-0.2mm with a tolerance of ±0.05mm.
User-Friendly Drying Tunnel & Easy Maintenance
Each section of the drying tunnel can be opened automatically, greatly facilitating daily maintenance and cleaning for operators, reducing equipment downtime and improving utilization rate.
It adopts a high-quality stainless steel mesh conveyor belt, matched with a frequency conversion motor and gearbox, realizing stepless speed adjustment and ensuring stable and reliable workpiece conveying.
The drying tunnel consists of 3 independent temperature control zones, equipped with 30 infrared heat pipes with a total heating power of 45KW and a maximum design temperature of 200°C, meeting the drying process requirements of different products.
Efficient Cooling System for Durability & Productivity
After drying, workpieces enter the cooling system and are quickly cooled to below 40°C, allowing immediate packaging and effectively improving overall production efficiency.
Equipped with two 2.2KW induced draft fans to provide strong airflow, accelerating heat dissipation of brake pad back plates and ensuring a stable and uniform cooling effect.
The transmission part of the cooling channel adopts a frequency conversion motor and gearbox for stepless speed regulation; imported electrical components and stainless steel mesh conveyor belt enhance equipment durability and service life, consistent with the reliable quality concept of Fu Chun Jiang Innov Brake Pads Machines.
Basic Technical Parameters
Overall length of the production line: 15 meters; total power: 50KW; production capacity: 2500-3500 pieces per hour, fully meeting the production needs of medium and large-scale enterprises.
Equipped with height-adjustable steel machine feet, 3 frequency converters (1.5KW-3KW), 3 gearboxes and 3 matching motors, ensuring stable and smooth operation of the entire equipment.
Standard configuration includes one 800×1700mm power distribution cabinet, one 1.5KW DC servo motor and a dedicated touch screen control cabinet; all components adopt standardized design for easy maintenance and replacement.
Auxiliary equipment includes one No.5 induced draft fan, one circulating water pump, two 2.2KW cooling machines, one spray gun with glue supply pump and watering can, and two inlet/outlet unpowered worktables (spray adhesive jigs and revolving cars are not included).