Brake Pads Automatic Pressing System
Custom Core Configurations for Targeted Production Requirements
The Brake Pads Automatic Pressing System, developed by Fu Chun Jiang Innov Brake Pads Machines, is an intelligent high-efficiency production line integrating core components and supporting accessories, enabling seamless automated continuous operation.
Key customized configurations are tailored to meet diverse brake pad manufacturing needs:
- Precision weighing system: Strictly follows formula proportions to ensure consistent product performance and compliance with industry quality standards.
- Configurable hot pressers: 1 to 6 hot pressers can be deployed, flexibly adjusted according to actual production throughput and capacity demands.
- Traveling rack-mounted automatic manipulator: Delivers stable, accurate and efficient material handling, minimizing human intervention.
- Matching auxiliary equipment: Ensures unbroken continuity of the entire production process, eliminating bottlenecks between production stages.
Refined Production Processes for Superior Product Quality
All production processes are optimized to enhance efficiency, ensure consistency and improve product quality, covering the entire brake pad manufacturing cycle:
- High-precision weighing: Handles single-layer or double-layer friction mixtures with strict adherence to formula accuracy requirements.
- Mixture flattening: Optional pre-pressing for under-layer mixtures, adjustable based on specific product specifications.
- Automatic tray transportation: Eliminates manual handling errors and reduces production delays by transferring material trays between stations automatically.
- Precise mold feeding: Ensures uniform material distribution by feeding friction mixtures into pressing molds with high accuracy.
- Post-pressing handling: Automatically grabs and transfers finished brake pads after hot pressing, streamlining the production flow.
- In-situ mold cleaning: Cleans molds after each pressing cycle to maintain stable production quality and avoid cross-contamination.
- Modular Design for Flexibility and Easy Maintenance
The system adopts a modular architecture, designed for convenient maintenance, flexible expansion and customized configuration—adapting to diverse production demands and ensuring stable, efficient long-term operation.
It is divided into four coordinated functional modules, each playing a critical role in the production line’s overall performance.
Precision Weighting System Module
As a core module, it is custom-developed by Fu Chun Jiang Innov Brake Pads Machines to match various brake pad formula requirements, laying the foundation for consistent product quality.
- Weighed materials are temporarily stored in the feeder, ensuring smooth connection with subsequent production processes.
- Customizable single weighting machine for single-layer mixture formulas, reducing unnecessary equipment investment costs.
- Strictly calibrated weighing precision, meeting industry standards to ensure uniform product performance.
Feeder Trolley: Core Connecting Component
Serving as the key link between production processes, the feeder trolley integrates multiple functions to enhance the continuity and stability of the entire production line:
- Accurately transports friction material trays to designated stations for material retrieval.
- Flattens friction mixtures to ensure uniform distribution in trays, improving pressing quality.
- Completes under-layer mixture pre-pressing, laying a solid foundation for high-quality hot pressing.
Traveling Rack Automatic Manipulator
As the intelligent executive core of the automatic production line, it realizes full-process automation without manual intervention, improving production efficiency and reducing labor costs:
- Stably and accurately grabs and transfers material trays between feeder trolleys and hot pressers.
- Controls high-precision discharging of friction mixtures into molds, avoiding material waste and mold damage.
- Efficiently transfers finished brake pads post-pressing to the next station.
- Cleans molds in situ after pressing and returns empty trays to the initial position for recycling.
Hot Presser Module: Flexible Configuration for Diversified Demands
The hot presser module features flexible configuration to adapt to different hot pressing requirements of various brake pad formulas, maximizing production efficiency while reducing energy consumption:
- Fewer hot pressers for formulas with short pressing time, avoiding idling and reducing energy waste.
- Up to 6 hot pressers for formulas requiring long pressing time, maximizing production efficiency and throughput.
- Customizable presser tonnage and mold cavities, tailored to specific brake pad models and formula pressure requirements.